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Specialised Fabrication Equipment: Crafting Precision, Building Excellence

Rapid Purge System

The PPM Rapid Purge System is a high-performance inflatable pipe purging solution designed for large diameter pipe welding applications. 

Engineered to achieve extremely low oxygen levels quickly, the system enables high-quality, oxide-free welds while significantly reducing purge time and gas consumption. A 36″ pipe can reach below 0.1% oxygen in under 10 minutes, with smaller pipes purging even faster.  

The system is ideal for stainless steel and high-spec alloy welding where speed, consistency and weld quality are critical.

Features and Advantages

  • Designed for rapid purging of large diameter pipes  
  • Achieves <0.1% oxygen levels in minutes  
  • Significant reduction in purge time and gas usage  
  • Thru-bore design minimises purge volume  
  • Friction-free coating allows movement through pipe and fittings  
  • Twin pre-set valves for controlled gas flow  
  • Heat resistant up to 250°C (482°F)  
  • Reusable system for long-term cost efficiency

Typical purge time: 

  • Large diameter pipe (36″): under 10 minutes
Rapid Purge System

How It Works

The system uses a tandem inflatable dam design connected by an umbilical hose.

Once positioned inside the pipe, the dams are inflated to create a sealed purge zone around the weld. Gas is introduced between the dams, rapidly displacing oxygen and creating an optimal welding environment. 

A central luminous strip ensures accurate positioning before inflation.  

 

Specifications

  • Size Range: 8″ – 80″ (190 – 2,044 mm)  
  • Temperature Resistance: Up to 250°C  
  • Gas Flow: Up to 80 L/min  
  • System Type: Inflatable twin-dam purge system  
  • Application: Large diameter pipe welding

Applications

  • Stainless steel pipe welding  
  • Oil & gas pipelines  
  • Power generation systems  
  • Chemical processing  
  • Industrial fabrication  
  • High-spec alloy welding

Product Range (Examples)

Model Pipe Sizes
RP08
8″
RP12
12″
RP24
24″
RP36
36″
RP60
60″
RP80
80″